Multimedia Engineering Co.

Vibro sifters and circular vibratory screens

Optimize your material grading and filtration with high-efficiency vibro sifters. Since 1993, Multimedia Engineering Company has been India’s leading manufacturer of high-performance vibratory separation systems. We support over 200 industrial plants across India—including top-tier ceramic, food, and pharmaceutical brands—with complete units and precision-engineered spares.

Advanced separation and grading technology

Our circular vibratory screens are designed for the precise separation of solids from liquids or for grading dry materials into specific particle sizes. We combine 30+ years of mechanical expertise with robust construction to ensure maximum throughput with minimal maintenance.

• Gyratory motion: Units utilize a vertical motor with adjustable eccentric lead weights to create a three-dimensional vibration. This moves material from the center to the periphery in a spiral path for 100% screen utilization.

• Multi-deck configuration: We manufacture single, double, and triple-deck sifters, allowing you to separate up to four different grades of material in a single operation.

• High-speed processing: Engineered to handle high volumes of ceramic slip, chemical powders, or food ingredients with consistent high-frequency vibration.

Essential components and specialized accessories

We manufacture all critical parts in-house to withstand the rigors of continuous industrial use:

• Screen mesh: Available in SS304 or SS316L stainless steel, with micron ratings ranging from 5 mesh down to 500 mesh.

• Ring cleaning devices: Specialized rotating rings that move across the screen to prevent blinding and ensure the mesh stays open during the sifting of sticky or fatty materials.

• Magnetic grills: High-intensity magnetic separators can be integrated into the discharge outlet to capture fine ferrous contaminants, ensuring your final product is metal-free.

• Anti-blinding system: We provide specialized rubber balls or silicon rings that bounce beneath the mesh to prevent clogging.

• Toggle clamps: Quick-release stainless steel clamps for rapid screen changes and easy cleaning between batches.

Applications across Indian industries

• Ceramic industry: Straining ceramic slip and glazes to remove impurities before spray drying or glazing.

• Food & beverage: Grading spices, flour, sugar, and pulses; filtering fruit juices and dairy products.

• Pharmaceuticals: Sifting active ingredients and granules to ensure strict particle size uniformity.

• Chemicals & minerals: Screening abrasive powders, pigments, and fertilizers in harsh environments.

The risks of using low-quality spares

• Mesh tearing: Low-quality wire mesh lacks proper tensioning, leading to rapid tearing under vibration.

• Product contamination: Low-grade rubber balls or gaskets can shed particles into your product, a major risk for food and pharma lines.

• Motor strain: Unbalanced weights or poor-quality springs put unnecessary stress on the motor, leading to premature failure.

Technical specifications

• Diameter range: From compact 20-inch (500 mm) units to massive 72-inch (1800 mm) production sifters.

• Contact parts: Choice of SS304, SS316, or SS316L for maximum chemical and food-grade compatibility.

• Throughput: Scalable from 50 kg/hr to over 5000 kg/hr depending on material and mesh size.

Automated Flat Belt Conveyor Systems

Optimize your material handling with high-performance automated flat belt conveyors. Since 1993, Multimedia Engineering Company has designed and manufactured robust solutions for over 350 customers across India. We combine 30+ years of mechanical expertise with advanced automation to provide systems that serve as the intelligent backbone of your production line.

Smart automation & control integration

Our flat belt systems are engineered for precise movement and seamless integration into modern smart factories:

• PLC & VFD Control: Fully programmable logic controllers and Variable Frequency Drives allow for synchronized speeds, soft starts, and automated indexing.

• Sensor-Driven Logic: Integrated photoelectric, ultrasonic, and proximity sensors enable automatic "zero-pressure" accumulation, counting, and sorting.

• HMI Interfaces: Real-time monitoring through touchscreen panels for easy speed adjustment and rapid fault diagnostics.

• Encoder Feedback: High-resolution encoders for applications requiring exact positioning or high-speed synchronization with robotics.

Made for indian production facilities

Built for 24/7 reliability, our conveyors use premium materials to ensure a long service life:

• Frame & Structure: Manufactured from heavy-duty SS304 (hygienic/chemical use) or powder-coated MS for standard industrial environments.

• Precision Rollers: In-house machined rollers with high-grade sealed bearings prevent belt mistracking and minimize maintenance.

• Premium Belts: Available in PVC, PU (food-grade), anti-static, or high-friction rubber based on your product needs.

• Drive Systems: High-efficiency geared motors from reputed brands ensure consistent torque even under full load.

Versatile applications and sectors

Flat belt conveyors are the most adaptable transport method. We tailor layouts for:

• Ceramic & Glass: Smooth transport of "green" tiles, finished wall/floor tiles, and glass sheets.

• Food & Pharma: Hygienic SS304 systems for bottling, snack packaging, and clean-room vial transport.

• Packaging & End-of-Line: Integrated with taping machines, carton sealers, and inkjet printers for batch coding.

• Logistics & E-commerce: High-speed dispatch lines for sorting boxes, polybags, and envelopes.

• Manufacturing: Assembly lines for automotive parts and electronics requiring anti-static (ESD) surfaces.

Flexible technical specifications

As a custom manufacturer, we engineer systems far beyond "off-the-shelf" standards:

• Custom Widths: From narrow 50 mm lanes to massive 3000 mm+ belts.

• Variable Speed: Precise VFD control allowing for ultra-slow indexing (<1 m/min) or high-speed transport exceeding 100 m/min.

• Engineered Load: Structures and motors can be engineered for 1000 kg+ per linear meter.

• Modular Lengths: From compact 0.5-meter transfer units to integrated factory lines exceeding 100 meters.

Why buy from us?

• 30+ Years of Reputation: We understand local industrial conditions and prevent common issues like belt fraying or motor overheating.

• In-House Customization: Every conveyor is custom-built for your specific floor length, width, and load requirement.

• Ready Stock: Large inventory of rollers, belts, and sensors for zero-downtime support.

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Industrial brushing devices and surface processing equipment

Maintain peak efficiency and product quality with high-performance industrial brushing units. Since 1993, Multimedia Engineering Company has specialized in engineered cleaning and surface processing solutions for 200+ plants across India. Our systems integrate seamlessly with existing conveyor infrastructure to manage material carryback or enhance product surface finishes.

Specialized brushing solutions

We manufacture customized brushing equipment tailored to two primary industrial functions:

Conveyor belt cleaning units (carryback prevention)

Designed for bulk material handling, these units remove "carryback"—material sticking to the return side of the belt.

• Rotary brush cleaners: High-speed cylindrical brushes that remove fine particles, moisture, and debris.

• Self-cleaning action: Flicking material away from the belt into the discharge stream, reducing buildup on return rollers.

• Adjustable tensioning: Includes precision mounting hardware to maintain consistent brush-to-belt contact as bristles wear.

• Broad compatibility: Engineered to fit various belt widths and speeds in cement, mining, and mineral processing.

Surface processing & material cleaning units

These units process material as it travels over flat belt or v-belt conveyors.

• Surface preparation: Removes dust, scale, or oxidation from metal, glass, or ceramic before coating or printing.

• Product polishing: Gentle units for finishing the surface of tiles, plastics, or food products.

• Industrial scrubbing: Aggressive configurations for heavy-duty cleaning of parts on a production line.

• Multi-belt integration: Specialized mounts for v-belt systems or multi-lane flat conveyors for 360-degree processing.

Precision engineering & material options

As a custom manufacturer, we offer a wide range of brush filaments and housing materials:

• Filament grades: Nylon, Polypropylene, Stainless Steel, or Brass wire depending on abrasiveness and chemical needs.

• Construction materials: Stainless steel for food/chemical sectors, or powder-coated steel for heavy industry.

• Automated drive systems: Integrated geared motors with VFD control to synchronize brush RPM with conveyor speed.

• Dynamic balancing: Every brush core is precision-balanced to ensure vibration-free operation, protecting your bearings and shafts.

The risks of low-quality brushing units

• Belt damage: Uneven bristle density in cheap brushes can score or prematurely wear out expensive belts.

• Ineffective cleaning: Poorly designed units miss the "center-load," leading to material accumulation and downtime.

• Vibration & noise: Unbalanced units create mechanical stress on the conveyor frame and increase noise levels.

• Contamination: Inferior filaments can shed or snap, contaminating the product passing below.

Why Multimedia Engineering Company?

• 30+ years of reputation: India’s most trusted name for custom industrial wear-parts and specialized equipment

• In-house customization: Every unit is designed based on your material type, conveyor speed, and space constraints

• Ready stock: We maintain a large inventory of replacement brush cores, bristles, and drive components for zero-downtime support

Industrial v-belt and round-belt conveyor 90 degree curves

Our 90-degree curve conveyors are engineered to change the direction of product flow without causing damage or orientation loss. Whether you are handling heavy ceramic tiles or lightweight packaged goods, these conveyors provide a smooth, reliable transition between straight conveyor sections.

Key features & benefits

• Precision curvature: Engineered for a perfect 90-degree turn, preventing product bottlenecks and maintaining consistent line speed.

• V-belt drive system: Ideal for heavier loads and larger items, providing high traction and ensuring the belt stays perfectly tracked during the turn.

• Round-belt (poly-cord) system: Best for lightweight products or high-speed applications; offers easy maintenance and quiet operation.

• Tapered roller integration: Often equipped with tapered rollers to ensure "true taper" movement, keeping products centered throughout the curve.

• Variable speed control: Fully compatible with VFDs (Variable Frequency Drives) to match the exact pace of your existing production line.

• Robust framework: Built with high-grade stainless steel or powder-coated mild steel to withstand 24/7 industrial shifts.

Functionality in ceramic tiles industry

In a ceramic tile plant, floor space is at a premium. Our curve conveyors are essential for:

• Space optimization: Redirecting tile flow around structural pillars or between narrow processing stages.

• Glazing line transitions: Smoothly moving tiles from the press to the glazing line or from glazing into the kiln entry.

• Damage prevention: Ensuring that "green" (unfired) tiles are handled gently to prevent edge chipping or surface scratches during direction changes.

Other industrial applications

Beyond ceramics, these 90-degree curves are vital for:

• Packaging & bottling: Moving cartons, boxes, or bottles through multi-stage packing lines.

• Logistics & warehousing: Sorting parcels and managing flow in distribution centers.

• Food processing: Navigating baked goods or packaged snacks through cooling and wrapping stations.

Custom engineering & 30+ years of expertise

Standard curves don't always fit unique floor plans. With three decades of industry experience, we specialize in custom-designed manufacturing. We can customize:

• Inner radius: Built to your specific space constraints.

• Belt width: Tailored to your product dimensions.

• Material choice: Options for food-grade belts, heat-resistant materials, or high-friction grips.

• Load capacity: Reinforced structures for heavy-duty industrial loads.

Technical specifications at a glance

• Type: 90-degree curve conveyor

• Drive options: V-belt / round-belt (poly-cord)

• Frame material: SS 304, SS 316, or MS powder coated

• Angle: Standard 90° (custom angles like 45° or 180° also available)

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