Multimedia Engineering Co.

We are engaged in offering a wide range of Tungsten Carbide Orifice Nozzle to our clients. Our range of all products is widely appreciated by our clients.

We are engaged in offering a wide range of Tungsten Carbide Tipped Blade to our clients. Our range of all products is widely appreciated by our clients.

Industrial spray dry nozzles (SDX III equivalent)

Optimize high-pressure atomization with precision-engineered spray dry nozzles designed to meet the technical specifications of the SDX III. Since 1993, Multimedia Engineering Company has provided wear-resistant solutions to over 200 industrial plants across India, specializing in high-pressure components for demanding spray drying environments.

Technical architecture and components

The SDX III design utilizes a "discs and chamber" internal structure to reduce the number of wear parts. Our assemblies are machined to exact tolerances for leak-free operation:

• Integrated swirl chamber: A single-part tungsten carbide swirl chamber designed to create a consistent vortex for uniform atomization.

• Tungsten carbide (TC) orifice disc: High-density carbide disc engineered to resist high-velocity abrasion and maintain spray angle accuracy.

• TC end-plate: Precision-lapped tungsten carbide backplate that seals the chamber and ensures stable internal flow.

• Nozzle body and adaptor: Manufactured from SS304 or SS316 stainless steel for high-tensile strength and corrosion resistance.

• High-pressure seals: Viton or specialized O-rings rated for hydraulic pressures up to 480 bar (7,000 PSI).

Expected performance

• Spray pattern: Produces a uniform hollow cone pattern for rapid evaporation.

• Operating pressure: Rated for performance from 20 bar to 480 bar (7,000 PSI).

• Flow control: Consistent output designed for creating free-flowing, spherical granules.

• Particle size: Capable of producing granules typically ranging from 50 to 500 microns based on pump pressure and liquid viscosity.

Some applications we supply to

Our SDX III equivalent nozzles are utilized across various sectors requiring high-precision spray drying:

• Food and dairy: Spray drying of milk powders, whey, coffee, and infant formula.

• Pharmaceuticals: Production of active ingredients, antibiotics, and excipients.

• Ceramics: Atomization of ceramic slip for floor and wall tile manufacturing.

• Chemical processing: Processing of detergents, dyes, pigments, and catalysts.

• Environmental: Flue gas desulphurization and specialized waste-to-energy drying.

Why choose Multimedia Engineering Company?

• 30+ years of reputation: India’s most established manufacturer of high-pressure carbide wear parts.

• In-house manufacturing: Complete facility for grinding and lapping to ensure a perfect fit with your existing lances.

• Ready stock: Inventory of SS316L bodies, TC swirl chambers, and orifices available for immediate dispatch.

• Engineered for India: Built to handle the abrasive slurries and operational conditions typical in Indian processing plants.

Contact us today to check stock availability for your nozzle assemblies or internal components, including TC orifices, swirl chambers, and end plates.

Get reliable spray dry nozzles from India’s oldest and most trusted manufacturer. Since 1993, Multimedia Engineering Company has specialized in high-pressure atomization technology. We currently supply over 200 spray drying plants across India, providing both complete nozzle assemblies and high-wear internal parts.Technical specifications

• Body material: High-tensile Stainless Steel (SS316).

• Internal parts: High-grade Tungsten Carbide (Core, Swirl, Orifice).

• Availability: Complete nozzle assemblies or individual replacement pieces.

• Sealing: High-pressure and high-temperature gaskets for leak-free operation.

Technical performance and parameters

• Operating pressure: Our nozzles work reliably from 20 bar up to 350 bar (500 to 5000+ PSI).

• Powder size range: Achieve a consistent particle size, typically between 50 to 500 microns.

• Uniform atomization: The precision-engineered spray cone ensures consistent bulk density and exact moisture levels in your final powder.

Why choose our spray dry components

• 30+ years of expertise: As the most reputed manufacturer in India, we provide field-tested spares that match the quality of expensive imports.

• Tungsten carbide specialists: We manufacture the inner core, swirl chamber, and orifice using ultra-high-density tungsten carbide. This material is designed to handle abrasive ceramic and chemical slips for a longer time.

• Direct SDX V compatibility: Our parts are precision-machined to be 100% equivalent to the SDX V series. They fit your existing lances perfectly.

• Ready stock in India: We keep a large inventory of standard sizes. You can get your parts immediately without waiting for international shipping.

• Food-grade options: We offer food-grade carbide internals for dairy, food processing, and pharmaceutical spray dryers.

Custom manufacturing and fast delivery

We do not just sell standard items. We use specialized in-house machinery to create custom solutions for your specific production needs:

• Bespoke geometry: We can adjust the spray angle or hole diameter to better suit the thickness (viscosity) of your liquid.

• Custom thread matching: We can machine the nozzle body to fit any existing pipe or manifold on your machine.

• Quick turnaround: Because we manufacture everything in our own factory in India, we deliver custom orders much faster than imported brands.

Common industrial applications

• Ceramic tiles: Atomizing abrasive clay slip into high-quality powder for tile pressing.

• Dairy and food: Essential for making milk powder, instant coffee, and food flavors.

• Chemicals and detergents: Used for making soaps, industrial dyes, and catalysts.

• Pharmaceuticals: For high-precision powders used in making medicine tablets.

Stop waiting for expensive imported spares. Choose India’s most experienced manufacturer for high-quality, ready-stock spray dry nozzles. Contact us today for pricing or to discuss a custom design for your plant!

Industrial high-pressure nozzles and tungsten carbide spares

Optimize your ceramic production with precision-engineered spray dry nozzles from India’s oldest and most trusted manufacturer. Since 1993, Multimedia Engineering Company has specialized in high-pressure atomization. We currently support over 200 spray drying plants across India—including leading tile brands—with complete nozzle sets and durable internal parts.

Nozzle assembly and component breakdown

We manufacture all components in-house using specialized machinery to ensure a perfect, leak-free fit for 24/7 factory operations:

• Nozzle body and adaptor: Precision-machined from high-grade SS304 or SS316 for maximum strength and corrosion resistance.

• Tungsten carbide (TC) orifice: The most critical wear part, crafted from ultra-hard carbide to resist abrasive ceramic clay slip.

• Swirl chambers (1-way, 3-way, and 4-way): We offer 3-way designs for standard atomization and 4-way versions for higher flow rates and finer droplets, ideal for thicker slips.

• TC end-plate: Available in round or square designs to provide a stable base for the swirl chamber and ensure an accurate spray cone.

• Adaptor and nipple: Heavy-duty connections to safely attach the nozzle to any standard or custom lance.

• High-pressure o-rings: Premium sealing rings rated for industrial pressures up to 350 bar.

The risks of using low-quality carbide parts

Cheap carbide spares are common in India but often lead to higher operational costs. Choosing low-grade parts results in:

• Poor powder quality: Inaccurate internal geometry causes "streaking" and wet spots, leading to inconsistent granules and tile defects.

• Rapid wear and pitting: Low-density carbide cannot handle 350-bar pressure, leading to "pitting" and frequent, costly replacements.

• Increased downtime: Nozzle failures disrupt your kiln cycle and lower daily output.

• Equipment damage: Poorly fitted adaptors and low-quality threads can cause leaks that damage high-pressure lances and strain slip pumps.

Technical performance for tile production

• Spray pattern: Produces a precision hollow cone pattern for fast drying and the creation of free-flowing, easy-to-press granules.

• Operating pressure: Built to handle hydraulic pressures from 20 bar to 350 bar (500 to 5000+ PSI).

• Granule size control: Achieve exact powder sizes from 50 to 500 microns, ensuring excellent flowability into press dies.

Why Indian tile manufacturers choose us

• 30+ years of reputation: As the most reputed manufacturer in the Indian market, we provide reliability that local copies and expensive imports cannot match.

• In-house custom manufacturing: We use our own specialized machines to make parts to your exact requirements, including custom threads or specific orifice sizes.

• Ready stock: We maintain a large inventory of SS304 bodies, TC orifices, and swirl chambers for immediate dispatch across India.

• Field-tested durability: Our tungsten carbide internals are proven to last longer in the harsh, abrasive conditions of modern ceramic plants.

Contact us today for a technical consultation or to check our ready stock availability!