Multimedia Engineering Co.

Our glaze mixing tanks are designed for the specialized handling of ceramic glazes and slurries. These compact, mobile units are the industry standard for maintaining a uniform suspension of solids, preventing the sedimentation of heavy minerals and pigments while allowing for easy transport across the factory floor.

Key features & benefits

• Standard 200L to 350L capacity: Ideally sized for glazing lines to ensure fresh batches and minimize material waste.

• Slow-speed agitation (12-20 RPM): Features a high-torque geared motor that provides gentle, consistent stirring to keep glaze homogeneous without introducing air bubbles.

• Powerful 2HP pumping system: Integrated pump driven by a geared motor for reliable transfer of thick slurries to the glazing application zone.

• Premium SS304 construction: Entirely fabricated from high-grade stainless steel to ensure rust-free operation and easy cleaning between color changes.

• Enhanced mobility: Mounted on heavy-duty 4" castor wheels, allowing operators to easily reposition the tank as production needs change.

• Professional plumbing: Equipped with dedicated inlet and outlet pipes featuring high-quality ball valves for leak-proof control.

Functionality in ceramic tiles industry

In the ceramic tile industry, these tanks are critical for:

• Glaze suspension: Keeping heavy frit and raw materials in a constant state of suspension at a steady 12-20 RPM.

• Color consistency: Ensuring that pigments remain perfectly dispersed to avoid shade variations in the finished tiles.

• Line feeding: Acting as a mobile reservoir that pumps glaze directly to bells, disks, or spray nozzles.

Customizable options and instruments

With three decades of expertise, we offer custom-designed manufacturing to include specialized instrumentation based on your technical requirements:

• Control panels: Integrated electrical panels for precise motor and pump management.

• Inline filtration: Optional small filters to capture impurities during the transfer process.

• Integrated mini vibrating sieves: Built-in vibrosieves to ensure only the finest particles reach your application line.

Technical specifications at a glance

• Material: Stainless Steel 304 (SS304)

• Capacity range: 200 Liters to 350 Liters

• Stirrer speed: 12 to 20 RPM (Geared Motor)

• Pump power: Up to 2 HP

• Mobility: 4" Castor wheels

• Valves: Industrial-grade ball valves on inlet/outlet

Why choose Multimedia Engineering Company? Since 1993, we have perfected the design of glaze handling equipment. Our tanks are not just containers; they are engineered tools designed to reduce downtime and improve the surface quality of your tiles. We specialize in manufacturing as per customer requirements, ensuring every unit fits your specific workflow.

Product overview

The VSMP Vibrosieve is an integrated solution featuring a powerful diaphragm pump, a high-intensity magnetic filter, and a mobile trolley system. It is primarily designed to handle complex fluids like ceramic glazes and slurries, ensuring the complete removal of oversized particles and iron contaminants

Technical specifications

• Model: VSMP

• Pump Type: Diaphragm (up to 3")

• Sieve Diameter: Customizable up to 1500mm

• Filtration: Magnetic filter with up to 12 magnets

Portability: Integrated Trolley System.

Key features

• Integrated Diaphragm Pump: Equipped with a heavy-duty pump (up to 3”) for seamless material transfer and consistent flow.

• High-Intensity Magnetic Filter: Features a filter system with up to 12 powerful magnets, essential for removing fine iron particles and ensuring product purity.

• Large Screening Area: Available in diameters up to 1500mm to accommodate high-volume production requirements.

• Mobile & Ergonomic Design: Mounted on a sturdy trolley with high-quality wheels, allowing for easy relocation across different production lines.

• Durable Construction: Built with premium-grade materials to withstand corrosive slurries and continuous industrial use.

Industrial applications

While this unit is a staple in the Ceramic Tiles Industry for filtering glazes and ensuring a defect-free finish, its versatile design makes it ideal for:

• Food & Beverage: Sifting flour, spices, and liquid additives.

• Pharmaceuticals: Precise screening of chemical powders and active ingredients.

• Chemicals & Paints: Removing lumps and impurities from liquid coatings and pigments.

• Mining & Minerals: Classifying and sizing mineral ores.

Custom engineering & 30+ years of excellence

We understand that every production line has unique challenges. With over three decades of industry experience, we specialize in custom-designed manufacturing. We can tailor the sieve diameter, pump capacity, and magnetic strength precisely to your technical specifications and floor space requirements.

Experience superior material processing with our High-Performance VSMP Vibrosieve, engineered specifically for high-demand industrial environments. Our 30+ years of expertise ensure that you receive a machine optimized for longevity, efficiency, and peak performance. Contact us for a custom quote tailored to your specific industrial needs!

 

We are engaged in offering a wide range of Conveyor Roller Table to our clients. Our range of all products is widely appreciated by our clients.

Glaze storage tanksStainless steel tanks for safe storage & conditioning of ceramic glazes

Glaze storage tanks are used for the safe storage, conditioning, and gentle agitation of ceramic glazes before transfer to spray lines, glaze booths, or application systems. These tanks are designed to prevent settling, maintain homogeneity, and avoid contamination, ensuring consistent glaze quality throughout the production cycle.

Glaze storage tanks are widely used in ceramic tile plants, sanitaryware units, tableware factories, and technical ceramics facilities across India.

Design philosophy

Unlike mixing or high-shear tanks, glaze storage tanks are designed for:

• Low-speed agitation or intermittent stirring

• Minimal shear, preserving glaze chemistry

• Long holding periods without settling or skin formation

• Easy cleaning and complete drainage

The focus is on stability, reliability, and process consistency, not aggressive mixing.

Construction & materials

• Tank material (contact parts): Stainless steel SS304
  (SS316 optional for special chemistries)

• Shell thickness: Selected based on capacity and site conditions

• Bottom type: Flat or sloped (application dependent)

• Non-contact structure: Carbon steel with protective coating

All glaze-contact surfaces are smooth-finished to reduce buildup and ease cleaning.

Typical technical parameters

• Capacity range: 1000 L to 5000 L (custom sizes available)

• Tank orientation: Vertical

• Agitation type:

  • Slow-speed stirrer (optional)

  • Intermittent or continuous duty

• Drive system:

  • Geared motor, low RPM

  • Fixed speed or VFD-controlled (optional)

• Discharge: Bottom outlet with SS ball valve

• Access: Top manhole or openable covers

Tank design is finalised based on glaze density, solids content, and storage duration.

Typical applications

• Storage of prepared ceramic glazes

• Holding tanks before spray application

• Buffer tanks between milling and glazing

• Stabilisation tanks to prevent settling

• Transfer tanks for glaze circulation systems

Used in both manual and fully automated glazing lines.

Why use a dedicated glaze storage tank?

• Prevents glaze settling during idle periods

• Maintains uniform viscosity and solids distribution

• Reduces rework caused by inconsistent glaze quality

• Improves spray performance and finish consistency

• Enables cleaner, safer plant layout

Manufacturer FAQs

Are you a manufacturer or trader of glaze storage tanks?
We are a manufacturer. Design, fabrication, machining, and assembly are carried out in-house.

Can the tanks be customised?
Yes. Capacity, shell thickness, agitation type, outlet size, and mounting details can be customised based on plant layout and process needs.

Are these tanks suitable for continuous plant operation?
Yes. They are designed for industrial duty, including continuous or long holding periods.

Do you provide tanks with stirrers?
Yes. Slow-speed stirrers can be integrated where required to prevent settling.

Who uses your glaze storage tanks?
Our tanks are used by many ceramic tile and sanitaryware manufacturers across India, including long-term repeat customers.

Hydrofilter for dust reduction

The Wet Hydrofilter (also known as a Wet Scrubber) is an essential component for ceramic factories, utilizing a water-based filtration process to capture airborne dust, fine glaze particles, and spray-dryer emissions. Unlike dry filters, our hydrofilter excels in handling high-moisture or combustible dust, ensuring a safer and cleaner production floor.

Technical specifications

• System Type: Wet Scrubber / Hydrofilter

• Material: Customizable (SS 304/316, Mild Steel with Epoxy Coating)

• Airflow Capacity: Built to suit (custom CFM ratings)

• Efficiency: Captures particles down to 5 microns

Features: Integrated pump system, mist eliminator, and sludge dischargeKey features

• High-Efficiency Particle Capture: Uses a high-velocity water spray and vortex system to scrub air clean of fine ceramic dust and glaze overspray.

• Clog-Free Operation: Designed to handle "sticky" dust that typically clogs traditional fabric filters, making it perfect for glazing lines.

• Integrated Sludge Management: Includes a heavy-duty settling tank and disposal system to easily remove captured waste material.

• Corrosion-Resistant Build: Constructed from high-grade Stainless Steel (SS) or treated carbon steel to withstand constant exposure to water and chemicals.

• Low Maintenance: Features a self-cleaning mechanism and simplified internal components to reduce downtime and operational costs.

Industrial applications

While it is the gold standard for Ceramic Tile Factories (glaze lines, polishing, and kiln emissions), this hydrofilter is also highly effective in:

• Metal Finishing: Capturing sparks and dust from grinding and polishing.

• Chemical Processing: Scrubbing acid fumes and hazardous vapors.

• Pharma & Food Processing: Dust suppression for volatile or fine powders.

• Mining & Ore Handling: Controlling dust at transfer points and crushing stations.

Custom engineering & 30+ years of excellence

Every ceramic facility has a different layout and air volume requirement. Leveraging our three decades of engineering experience, we specialize in custom-designed manufacturing. We can modify the CFM (Cubic Feet per Minute) capacity, footprint size, and material grade to meet your specific technical requirements and environmental compliance standards.

Our flat belt tile turners are designed to rotate large-format tiles 90 degrees or 180 degrees during the production process without interrupting line flow. This is essential for changing tile orientation between different stages, such as moving from the press to the drying kiln or adjusting the lead edge for specialized glazing and polishing equipment.

Key features & benefits

• Large-format compatibility: Specifically engineered to handle "Big Slab" tiles with stability, ensuring no vibration or slippage during the turning cycle.

• Dual flat-belt drive: Utilizes high-grip, anti-static flat belts that provide uniform contact, protecting the fragile "green" edges of unfired tiles from chipping.

• Synchronized rotation: Features a high-precision turning mechanism that ensures tiles remain perfectly centered on the conveyor after the turn.

• Variable speed integration: Fully compatible with VFDs to perfectly match the speed of your existing glazing or polishing lines.

• Heavy-duty SS304/MS frame: Built on a robust chassis designed to withstand the weight of large porcelain slabs and the continuous 24/7 vibration of a ceramic factory.

• Adjustable guide rails: Easily adjustable to accommodate various tile sizes, from standard 600x600mm to large 1200x2400mm slabs.

Functionality in ceramic tiles industry

In a large-format tile plant, the flat belt turner is a critical automation component for:

• Orientation correction: Automatically turning tiles to ensure the correct side enters the digital printer or polishing machine.

• Space-efficient layout: Enabling "U-turn" or "L-turn" production lines to fit high-capacity machinery into limited factory floor space.

• Surface protection: Providing a much gentler transition than traditional "star-wheel" turners, which is vital for the surface integrity of premium large-format slabs.

Other industrial applications

While specialized for ceramics, our turning systems are ideal for other sheet-based industries:

• Glass manufacturing: Rotating large glass panes during the coating or tempering process.

• Wood & furniture panels: Changing the grain orientation for sanding or laminating large MDF and plywood sheets.

• Solar panel production: Safe handling and rotation of large solar glass and frame assemblies.

• Metal sheet processing: Redirecting large metal panels between punching and bending stations.

Custom engineering & 30+ years of expertise

Large tiles require specialized physics to turn safely without cracking. With three decades of industry experience, we specialize in custom-designed manufacturing. We can customize your tile turner based on:

• Maximum tile dimensions: Custom belt widths and turning radii to suit your largest product range.

• Turning angle: Precision 90-degree or 180-degree rotation based on your layout.

• Motor & drive systems: Choice of geared motors (up to 2HP) or servo-driven systems for ultra-high-speed lines.

• Control automation: Integration with PLC systems for fully automated, sensor-based tile detection and turning.

Technical specifications at a glance

• Belt type: High-friction industrial flat belts

• Rotation angle: 90° or 180°

• Material: SS304 or Powder-Coated Mild Steel

• Capacity: Optimized for tiles up to 1200mm x 2400mm and larger

• Support: Heavy-duty structure with adjustable leveling feet

We understand that large tiles represent high value; our turners are designed to eliminate the risk of breakage and misalignment.